Phone

Contact Ancra

English Chevron
Industries Solutions Insights About Ancra Join Us Project Request Form

AGV Loading & Unloading System

AGV Trailer Loading System

The AGV Trailer Loading System offers a fully automated, highly adaptable solution for the loading and unloading of trailers—without the need for trailer modifications. This Non-Modified Cargo Solution (NMCS) uses advanced AGV (Automated Guided Vehicle) technology to optimize warehouse-to-truck and truck-to-warehouse material flows with exceptional precision, safety, and flexibility.

As with all Ancra ATLS systems, the AGV Trailer Loading System, supporting loading and unloading of palletized goods, can be integrated into various types of logistics environments—from high-volume distribution centers to manufacturing sites requiring 24/7 autonomous operation.

System Configuration and Operation

The AGV Trailer Loading System consists of intelligent, self-driving AGVs equipped with lifting platforms and integrated control software. These AGVs are capable of:

  • Navigating autonomously between storage areas and trailers
  • Aligning automatically with trailer or dock positions
  • Lifting and placing goods directly onto the trailer floor
  • Supporting both short-side and long-side pallet entry
  • Working in semi-outdoor environments down to +5°C

The AGVs use a combination of technologies to achieve accurate and reliable handling:

  • 3D Laser Navigation & Visual Perception: Determines AGV position via environmental features and enhances spatial awareness.
  • AI & Machine Learning: Continuously improves route planning and operational efficiency.
  • Servo-Control Technology: Ensures precise fork positioning and smooth load engagement.
  • Multi-layered Planning Algorithms: Optimize multi-vehicle scheduling and reduce delays at loading bays.

The system is compatible with multiple trailer types, including curtain-siders, flatbeds, and wind trucks. Both rear and side loading is supported using dock boards, plates, or integrated AGV ramps.

Key Features
  • Fully autonomous truck loading and unloading
  • Works with unmodified trailers and containers (NMCS)
  • Operates in temperatures as low as +5°C
  • Maximum AGV load capacity: 4000 kg (depending on vehicle
    type)
  • Lifting height: up
    to 3 meters
  • Supports short-side and long-side pallet entry
  • Can place up to two pallets side by side
  • Seamless integration with warehouse automation and WMS/ERP
    systems
  • High level of customization to meet specific business needs
  • 5G-enabled for real-time data transfer and traffic
    coordination
Main Advantages of the AGV Trailer Loading System
  • 100% Automation: No manual intervention needed for truck loading and unloading
  • Flexible and Scalable: Easily expanded or reconfigured to fit evolving logistics layouts
  • Maximum Safety: Equipped with dual-control systems, 5-tier safety protection, and real-time alert feedback
  • Reduced Labor Costs: Automates labor-intensive processes and reduces human error
  • Fast and Consistent Cycle Times: Maintains high throughput even during peak periods
  • Adaptable for Indoor and Semi-Outdoor Use: Designed for rugged, industrial environments
  • No Infrastructure Modifications Required: Compatible with existing docks and trailers
  • Supports Partial Loads: Allows optimized pallet arrangements for mixed cargo or incomplete loads

Why Invest in an AGV-Based Loading Solution?

Automated Guided Vehicles transform traditional loading processes into efficient, intelligent workflows. By investing in AGV-based trailer loading:

  • You reduce operational costs through automation.
  • You increase process consistency and minimize risk of load damage.
  • You meet modern safety and sustainability standards.
  • You future-proof your operations against labor shortages and capacity fluctuations.

A Customizable Solution for Your Business

The AGV Trailer Loading System is highly
configurable to meet the specific demands of your business environment. Whether your priority is throughput, safety, or seamless system integration, Ancra offers tailor-made automation that aligns with your logistics strategy.

Want to learn more? Contact us to explore how the AGV Trailer Loading System can optimize your loading operations and drive efficiency throughout your supply chain.

Contact Us
Arrow slider Arrow slider
Chevron Chevron

Our AGV Videos