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Chain Conveyor System

Chain Conveyor ATLS System

The Ancra Chain Conveyor System, part of our Automated Truck Loading System (ATLS) portfolio, provides a fully automated, high-speed loading and unloading solution for shuttle operations where trailer modification is feasible—known as the Modified Cargo Space (MCS) concept.

How It Works

The system consists of two synchronized components:

  • Stationary Chain Conveyor: Installed at dock level to interface with the trailer
  • Trailer Chain Conveyor: Integrated into the trailer for smooth pallet transfer

Together, they enable seamless, one-shot pallet transfers between the facility’s buffer zone and the trailer—without the need for forklifts or
manual handling.

As with all Ancra ATLS solutions, the Chain Conveyor System automates the complete loading or unloading process in a single operation, typically completed in just 3 to 5 minutes. It is particularly well-suited for high-volume logistics environments, including distribution centers, manufacturing plants, and cold chain operations, where speed, safety, and operational efficiency are paramount.

System Configuration and Operation

  • The Stationary Chain Conveyor forms the fixed part of the system, positioned at dock height.
  • The Trailer System includes onboard chain conveyors precisely aligned to interface with the dock system.
  • Once docked, the two systems synchronize automatically, transferring pallets in a smooth, uninterrupted motion.
  • Pallets can be loaded onto the stationary conveyor either manually (via forklift) or automatically (via upstream conveyor systems or AGVs).

Key Features and Options

Settings
Stationary Chain Conveyor
  • Fixed installation at dock level
  • Fully automated one-shot loading/unloading
  • Compatible with chain-equipped trailers
  • Accepts both manual and automated pallet input
  • Optional: light curtains, emergency stop buttons, integrated camera systems
Delivery truck
Chain Conveyor Trailer
  • Integrated chain tracks built into the trailer floor
  • Fully synchronized with the dock system
  • Enables frictionless, stable pallet handling
  • Optional: EBS trailer brake locking during operation
  • Optional: secure trailer docking lock
  • Optional: onboard camera for remote visibility
  • Optional: stand-alone control unit for independent operation
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Shared System Benefits
  • Robust and low-maintenance design, minimizing downtime
  • Operates reliably in extreme conditions, from deep-freeze to high-heat environments
  • Supports partial and full trailer loads
  • Scalable and customizable for a wide range of logistics applications

Why Choose Ancra’s Chain Conveyor System?

  • Up to 90% Efficiency Gain
    Compared to traditional forklift methods, significantly reduces labor costs and increases throughput.
  • Short Load Cycle Times
    Load or unload a full trailer in just 3–5 minutes, minimizing idle time.
  • Reduced Truck Turnaround Times
    Keeps your docks clear and your fleet moving.
  • Enhanced Operator and Product Safety
    Limits manual handling, reducing risk of injury and product damage.
  • Environmentally Friendly
    Reduces the need for diesel-powered forklifts and lowers overall energy consumption.
  • Proven Performance
    Backed by years of engineering experience and successful implementations across
    Europe and beyond.

Our Chain System Videos